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SynBioS: from renewable electricity to biomethane with power-to-gas technology

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From organic waste to biomethane, a circular revolution

A revolution rooted in the circular economy: thanks to separate waste collection, organic waste is fed into an anaerobic digestion process to produce biogas.

Biomethane: a clean resource of biological origin

So, what makes this source of methane “bio”? Quite simply, it’s how it is produced: not by drilling into deep underground deposits, but by fermenting organic waste in dedicated facilities. Biomethane can be produced continuously, it is inexhaustible, and production can be increased simply by building more plants. This makes it one of the clearest examples of a circular economy.

 

In Spilamberto, a biodigester converted into a biomethane plant

An innovative plant for the production of biomethane is in operation in Spilamberto, in the province of Modena. It was developed by the NewCo Biorg, a joint venture between the Hera Group and Inalca (Cremonini Group), through a total investment of around €28 million and the use of the best available technologies.

Starting from separately collected organic waste and agri-food effluents, the plant – the result of converting an old biodigester – produces, at full capacity, 3.7 million cubic metres of biomethane per year, a 100% renewable fuel intended for transport, and around 18,000 tonnes of compost.

A cutting-edge plant for the energy transition and the circular economy
The 100% renewable natural gas is produced through anaerobic digestion of organic waste from separate collection carried out mainly in Modena and the province, along with waste from local agri-food processing and meat production by Inalca. Once refined, it becomes biomethane and can be fed into the gas network.

Significant environmental benefits: around 7,000 tonnes of CO₂ avoided
Thanks to the injection of biomethane into the network and its use in transport, significant environmental benefits are expected. Every year, around 3,000 tonnes of oil equivalent (TOE) in fossil fuels are saved, and approximately 7,000 tonnes of CO₂ emissions are avoided. Absorbing such an amount of CO₂ would require, on average, 280,000 trees.

 

What happens in our plant in Sant'Agata

Organic waste, collected through separate waste collection, undergoes anaerobic digestion to produce biogas. This is how the process works: the waste is shredded and screened, then remains for about 21 days in four horizontal digesters, where suitable microorganisms carry out the digestion process and produce biogas (composed of methane and carbon dioxide). After this, the biogas undergoes an upgrading, or purification, phase using pressurised water: the carbon dioxide dissolves and separates from the methane. The result is biomethane, a gas with a methane content above 95%, and a completely renewable source of energy. Not only that: at the end of the digestion process, lignocellulosic material is added to the outgoing solid fraction, producing a compact mass that then undergoes composting to create high-quality compost, which can be used as potting soil or agricultural fertiliser.

Biomethane is therefore another revolution rooted in the circular economy, one that we at Hera Group are committed to advancing. We do all this with the goal of creating shared value, as Andrea Ramonda, CEO of Herambiente, emphasises: “The direction we have taken looks towards the industrial sector with an increasing focus to creating shared value and partnerships. We are aware that sustainable waste management, focused on recovery and in full compliance with regulations, is essential in today’s world and generates benefits for the entire community.”
 

Working together for a circular city

At Hera Group, we have joined forces with Bologna Airport and Tper to launch a circular economy project that contributes to decarbonising urban mobility and improving air quality.

What does this partnership involve? The Airport delivers its organic waste to Hera, which collects it at the Sant'Agata Bolognese plant together with similar waste produced by citizens and transforms it into biomethane that Tper purchases to feed the fuel tanks of a significant part of its bus fleet.


This is an important step forward for our Group and for two major organisations in our area, which, like us, serve hundreds of thousands of people. We share a commitment to improvement and sustainability, in line with the UN 2030 Agenda.


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SynBioS: from renewable electricity to biomethane with power-to-gas technology

SynBioS: from renewable electricity to biomethane with power-to-gas technology

In Bologna, we will build the new SynBioS plant – a cutting-edge solution of international relevance in the field of clean energy – to convert renewable electricity into synthetic natural gas and help meet the decarbonisation challenge.

To achieve the targets of 32.5% energy efficiency by 2030 and climate neutrality by 2050, the European Union has set out two strategies: the first, which concerns energy system integration, aims to improve the management of plants and networks as a system; the second promotes hydrogen production, which plays a key role in the decarbonisation process.

These are strategic proposals that we at Hera Group have embraced with a major investment programme aimed at innovation and the upgrading of networks and plants, as we continue to transition towards increasingly sustainable energy sources to ensure the highest quality and efficiency of service while reducing emissions.

 

A flagship project in this area is the new SynBioS (Syngas Biological Storage) plant, one of the first power-to-gas systems in the world, capable of converting renewable electricity and wastewater into green hydrogen and then into biomethane.  

The new plant, currently under construction in Bologna Corticella within our largest wastewater treatment plant, Idar, has been designed to improve the treatment plant’s pollutant removal capacity and to make full use of surplus renewable energy by injecting biomethane into the local gas distribution network.

The power-to-gas plant will be fully integrated with the treatment of urban wastewater, enabling the conversion of renewable electricity into synthetic methane, chemically equivalent to biomethane. The facility will also feature a membrane upgrading unit for producing additional biomethane from the biogas generated by the digesters at the treatment plant. Thanks to these solutions, the Idar plant is expected to avoid around 1,450 tonnes of CO₂ emissions per year.

SynBioS: a best-practice example of circular economy and sustainable development

The plant uses wastewater and renewable electricity to produce green hydrogen and oxygen. By harnessing the CO₂ released during the digestion of wastewater treatment sludge, the hydrogen is converted into biomethane, which is then injected into the gas network and can be easily stored. In the future, the oxygen produced may also be used to boost the capacity and effectiveness of the wastewater treatment plant.

At full capacity, SynBioS will be able to produce approximately 190 Nm³/h (normal cubic metres per hour) of green gas, while avoiding around 50 Nm³/h of CO₂ emissions, the equivalent of the annual emissions of 400 cars.

“This plant represents for our Group another significant step in process integration between our state-of-the-art facilities and in industrial synergy between the electricity and urban gas distribution networks”, says Alessandro Baroncini, Networks Group Manager at Hera Group. “The power-to-gas plant and the wastewater treatment plant operate in strong symbiosis – an perfect example of fully circular design.”

 

It is also a leading example of circular economy in action: to produce enough methane to meet the annual needs of 1,200 households, the plant will use the wastewater generated daily by around 50 people, helping to improve the overall quality of the purification process.

In line with the UN 2030 Agenda, the construction of SynBioS represents a major step forward in tackling climate change and in delivering clean, accessible energy. And thanks to high-value partnerships – such as the one with the Italian company Pietro Fiorentini, a leading provider of products and services for the entire natural gas supply chain – we are contributing in a concrete and significant way to the achievement of global sustainable development goals.


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