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From organic waste to biomethane, a circular revolution

A revolution rooted in the circular economy: thanks to separate waste collection, organic waste is fed into an anaerobic digestion process to produce biogas.

Biomethane: a clean resource of biological origin

So, what makes this source of methane “bio”? Quite simply, it’s how it is produced: not by drilling into deep underground deposits, but by fermenting organic waste in dedicated facilities. Biomethane can be produced continuously, it is inexhaustible, and production can be increased simply by building more plants. This makes it one of the clearest examples of a circular economy.

 

In Spilamberto, a biodigester converted into a biomethane plant

An innovative plant for the production of biomethane is in operation in Spilamberto, in the province of Modena. It was developed by the NewCo Biorg, a joint venture between the Hera Group and Inalca (Cremonini Group), through a total investment of around €28 million and the use of the best available technologies.

Starting from separately collected organic waste and agri-food effluents, the plant – the result of converting an old biodigester – produces, at full capacity, 3.7 million cubic metres of biomethane per year, a 100% renewable fuel intended for transport, and around 18,000 tonnes of compost.

A cutting-edge plant for the energy transition and the circular economy
The 100% renewable natural gas is produced through anaerobic digestion of organic waste from separate collection carried out mainly in Modena and the province, along with waste from local agri-food processing and meat production by Inalca. Once refined, it becomes biomethane and can be fed into the gas network.

Significant environmental benefits: around 7,000 tonnes of CO₂ avoided
Thanks to the injection of biomethane into the network and its use in transport, significant environmental benefits are expected. Every year, around 3,000 tonnes of oil equivalent (TOE) in fossil fuels are saved, and approximately 7,000 tonnes of CO₂ emissions are avoided. Absorbing such an amount of CO₂ would require, on average, 280,000 trees.

 

What happens in our plant in Sant'Agata

Organic waste, collected through separate waste collection, undergoes anaerobic digestion to produce biogas. This is how the process works: the waste is shredded and screened, then remains for about 21 days in four horizontal digesters, where suitable microorganisms carry out the digestion process and produce biogas (composed of methane and carbon dioxide). After this, the biogas undergoes an upgrading, or purification, phase using pressurised water: the carbon dioxide dissolves and separates from the methane. The result is biomethane, a gas with a methane content above 95%, and a completely renewable source of energy. Not only that: at the end of the digestion process, lignocellulosic material is added to the outgoing solid fraction, producing a compact mass that then undergoes composting to create high-quality compost, which can be used as potting soil or agricultural fertiliser.

Biomethane is therefore another revolution rooted in the circular economy, one that we at Hera Group are committed to advancing. We do all this with the goal of creating shared value, as Andrea Ramonda, CEO of Herambiente, emphasises: “The direction we have taken looks towards the industrial sector with an increasing focus to creating shared value and partnerships. We are aware that sustainable waste management, focused on recovery and in full compliance with regulations, is essential in today’s world and generates benefits for the entire community.”
 

Working together for a circular city

At Hera Group, we have joined forces with Bologna Airport and Tper to launch a circular economy project that contributes to decarbonising urban mobility and improving air quality.

What does this partnership involve? The Airport delivers its organic waste to Hera, which collects it at the Sant'Agata Bolognese plant together with similar waste produced by citizens and transforms it into biomethane that Tper purchases to feed the fuel tanks of a significant part of its bus fleet.


This is an important step forward for our Group and for two major organisations in our area, which, like us, serve hundreds of thousands of people. We share a commitment to improvement and sustainability, in line with the UN 2030 Agenda.


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Data for innovation, people for value

Data for innovation, people for value From silos to connected ecosystems: introducing Hera Mesh Hera has embarked on an ambitious journey to become a data-driven company, making the most of its information assets to create value, innovation and sustainability. To overcome the usual bottlenecks between IT and business activities, Hera has adapted Data Mesh principles to its own ecosystem, creating Hera Mesh: Domain ownership – Business teams are responsible for their data and treat them as a product.. Self-service platform – Accessible tools that cut time-to-data from weeks to hours. Data as a Product – Every dataset is curated, documented, tested and monitored. Federated governance – Common rules applied automatically, without slowing local innovation. A paradigm shift We have adopted a new way of defining data: it is no longer a table, a spreadsheet or a database entry, but a “Product”. Today we no longer work with tables, spreadsheets or databases, but with a network of “Data Products” linked to one another. Each of these “Products” is an “item” that contains not only the data but also the rules according to which it is transformed, making clear where it comes from and how it has been processed. A - Data Product - is built to be shared across the company, reducing the cost of developing solutions based on the same data and optimising resources. Our data strategy It is not only a technological transformation. It is a profound change that puts people at the centre, guided by a Data Strategy. Introducing the Data Strategy Strategy at Hera has led to the creation of over 650 Data Products, now available in the Group catalogue and already generating value for the company. These Data Products provide a foundation for a wide range of reporting solutions and AI applications. Our operating model, i.e. the way in which organisational units collaborate to create and use Data Products, is based on an approach bringing business experts and developers together to co-design the software. The model also uses a hub spoke structure, in which the central hub provides core services such as technology and support, while the spokes (in the business units) are responsible for data management, processing and use. Alongside the technology, people play a central role in this highly innovative approach. For this reason, we have defined competency profiles that represent the key roles involved in creating and consuming Data Products. Each Data Product has an owner (Data Product Owner) who defines its scope, features and life cycle. It is managed by a dedicated steward (Data Product Steward), who defines the transformation and controls quality, to provide colleagues with reliable data. The Data Strategy is not just a set of principles and components. It is a cultural and organisational change process. For this reason, the Hera Group has launched a change management plan that provides training, communication and engagement opportunities across the company. preview_data_management (1).jpg no
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Regeneration of resources

Modena to host Aliplast’s new state-of-the-art plant for rigid plastics recycling

High output, low environmental impact: a genuinely circular facility, among the most innovative in Europe and a model for the whole industrial sector, promoting shorter and more sustainable value chains.
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Innovation
Predictive technologies

Technological innovation in materials and processes to strengthen network resilience

Boosting risk prevention and the resilience of distribution infrastructure improves efficiency and service quality, and helps to enable the energy transition.
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Remote Control

HERABIT, the Group’s digital company, strengthens its synergy with Hera and expands its presence to new areas.

Expanding fibre coverage in industrial areas and boosting data centre services: a growing offering for businesses and individuals.
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Innovation
Regeneration of resources

The recycling cycle. With Aliplast, we give new life to plastic

From carbon footprint monitoring to transforming plastic into an endlessly recyclable resource. This is how, together with Aliplast, we are committing to the transition to a circular economy.
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Water Project

Algae to Value: wastewater turns into a benefit for agriculture

The connection between the water cycle and agriculture has grown increasingly strong over the years, based on a straightforward principle
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Water Project

State-of-the-art prevention and control tools for high-quality water

Early warning system with innovative FingerPrint technology to ensure safe water
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Innovation
Water Project

Making water drinkable with nanotechnology: it’s now a reality!

Discover the project for “removing and capturing” microcontaminants with recycled materials
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Innovation
Water Project

Sentry meters, to detect water leaks in the network

The pilot project involving the installation of Kamstrup meters was carried out in Conselice, near Ravenna, and yielded excellent results. The tests now continue in Modena, covering a larger area
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Innovation
Water Project

The search for water leaks is now more efficient, thanks to cosmic rays

Hera continues experimentation of the innovative, fast and low-cost contactless system that uses space technology to detect water leaks in the network more quickly and productively
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Innovation
Heratech Project
Regeneration of resources

A source of clean energy from sewers and wet waste: Biomethane

A revolution rooted in the circular economy: thanks to separate waste collection, organic waste is fed into an anaerobic digestion process to produce biogas.
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Innovation
Digitalisation

Hergo Reti: smart emergency response and maintenance

With the Geocall IT system, we have applied the benefits of digitalisation to our emergency response operations, making all relevant information available via smartphone. Find out how we have made Hergo Reti – the platform that manages our maintenance and support activities – even more efficient.
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AI & Process automation

Robotics at the service of humankind

Thanks to robotics and artificial intelligence, we can streamline our workflows and enhance the value of people and their intellectual capabilities. With the Robotic & Intelligent Process Automation platform, we have made seven processes faster and more reliable: discover which ones.
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Innovation

The Forlì remote control technology hub, the heart of Hera

How do we monitor 6,600 plants and over 67,000 km of networks? With our Forlì Remote Control Technological Hub, which monitors operation in real time to detect failures and malfunctions of aqueducts, sewers, and energy distribution networks. It's a real engine that powers Hera's operation: discover all its numbers. 
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Innovation
Water Project

The preventive maintenance of sewerage networks travels in space

We monitor the sewerage networks from high up on the European Space Agency's satellites to prevent any damage and take preventive action. Modena and Bologna lead the pilot project. Find out more.
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Innovation
Energy Efficiency
Circular Economy
Energy

Ferrara, the city of "green" heat

What's Ferrara's green secret? It lies underground, where a geothermal reservoir powers the city’s district heating system. As a result, 95% of the thermal energy distributed in the city is clean and we avoid about 26,000 tonnes of CO2 emissions per year.
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Innovation
Circular Economy
Water Project

Wastewater "gets beautiful" with ultrasound treatment

The ultrasound hydrolysis system, installed in the Forlì treatment plant, makes the life cycle of wastewater sludge circular. The result: less sludge to dispose of, and more biogas produced.
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Innovation
AI & Process automation

HergoAmbiente, the talking bin system

Our 300,000 bins can “talk”. How? Thanks to a tag that allows us to always know where they are, how they are working, and whether they have been emptied. Discover more about HergoAmbiente, the Hera Group’s intelligent system supporting waste management.
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Innovation
Energy Efficiency

Hera and General Electric together for energy recovery

We have installed a turbo expander at the R&M stations of Ducati's factory in Bologna. The goal is to recover electricity from the decompression process of methane gas. 
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Innovation
Water Project

Innovation takes flight and offers a variety of perspectives

Hera Group's drones are alternative and supplemental investigation tools to provide quality services to the areas we serve.

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The preventive maintenance of sewerage networks travels in space

The preventive maintenance of sewerage networks travels in space

We monitor the sewerage networks from high up on the European Space Agency's satellites to prevent any damage and take preventive action. Modena and Bologna lead the pilot project. Find out more.

From up on a satellite, we can see if an aqueduct has leaks, and we can predict if our sewer networks need maintenance. Indeed, the most advanced technologies enable us to be even more efficient in managing the water cycle, transitioning from "fighting fires"' to taking "predictive" action, to prevent collector failure as much as possible.

The new pilot project uses data provided by satellites of the European Space Agency. By overlaying the satellite scan on the map of our sewerage networks, we can precisely assess the state of the land and infrastructure. If we find subsidence, we carry out an accurate video inspection to act pre-emptively.

Modena, where we operate a total of 2,230 km of sewerage network, and Bologna, where we manage about 4,000, are leading the pilot project. The areas, where the plain is interspersed with hills and mountains, have similar characteristics. In total, the project covers more than 6,200 km of network, on a total area of almost 3,500 km2.
We are implementing and refining this monitoring system.  We plan to extend it to other infrastructures in the future.
With the experimental use of satellite technologies, the Hera Group participates in EuroGEOSS, the European project that puts the most innovative IT systems for the observation of terrestrial phenomena at the service of the environment. The CNR, the Italian National Research Council also participates in the initiative.

"

We have been enthusiasts of innovation, the development of new technologies and their experimentation", says Franco Fogacci, Water Director of the Hera Group. "These systems, based on satellite tracking, the result of high-level international collaboration, are creating added value for the integrated water service that Hera operates in 239 Italian municipalities, for a catchment area of over 3.6 million inhabitants.


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