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Sustainability Report 2011
Maurizio Chiarini (Chief Executive Officer of Hera Group) presents Sustainability Report
Waste-to-energy plant in Modena
The waste-to-energy plant is located in Via Cavazza, 45, in Modena. It is part of a multi-purpose section where other types of waste disposal plants are located. There are:
The first two lines, each with a 140 t/day capacity, went into operation in 1980. A third line was later built in compliance with Italian Presidential Decree 915/82, and it has a nominal capacity of 250 t/day. The plant went into operation in the early 1990s, with 140,000 t/year established as the maximum annual quantity of treatable municipal solid waste. As for hospital waste, the plant can treat no more than 5,000 t/year.
When Italian Ministerial Decree 503/97 came into force, it became necessary to modernise the plant, adapting it to annex 1 of Ministerial Decree 503/97 and introducing two SNCR systems to reduce NOx. A dry system (Neutrec) was also installed on all three lines to reduce acid gases, dioxins/furans and heavy metals. These systems went into operation in 2003.
Functional adaptation of the waste-to-energy plant is currently under way. It consists of building a fourth additional combustion line and partial adaptation of line no. 3 with the aim of making the plant homogeneous.
In its final configuration, the plant will be made up of the new combustion line (now in an advanced stage of construction) and line no. 3. The new line is scheduled to be started up in the second half of 2008, and it is authorised to treat 180,000 t/year of waste. Line no. 3 will be technologically updated and authorised to treat 60,000 t/year. Therefore, starting in 2010 the disposal of 240,000 t/year under normal operating conditions will be ensured, as provided in the Provincial Waste Management Plan of Modena.
The capacity of the new plant in normal operation, and the working and management procedures for the provisional period have already been set out in the integrated environmental authorisation (AIA) issued by the Provincial
Administration of Modena with document registration 13612 no. 74 dated 02/02/2007
THE PLANT'S FIGURES
Authorised Treatment Capacity
Lines currently in operation: 140,000 t/year
At full capacity (2010): 240,000 t/year
Type of waste allowed
Municipal solid waste and non-hazardous special waste produced in the province; hospital waste with a maximum limit of 5000 t/year, also coming from outside the region.
Technology
Once the scheduled operations have been completed, the entire plant will have the following configuration at full capacity:
1.Waste receiving, storage and feed section;
2.Combustion line with moving grate furnace,
The combustion chambers are semi-adiabatic or refractory-lined and with built-in boiler so that part of the heat can be transferred to the steam generator.
In order for the waste to be burned completely, evenly distributed pre-heated air will be injected at various levels (both beneath the grate and above it) to increase the thermodynamic efficiency of the process.
The primary air is aspirated directly from the waste trench and sent to the combustion chamber through the hoppers under the grate.
The secondary air, necessary for completing combustion of the unburnt particles in the fumes, is taken from the boiler room and put into two opposite points of the combustion chamber. The capacities are automatically adjusted according to the post-combustion temperature, post-combustion level of oxygen and concentration of carbon monoxide.
The post-combustion area is defined as the combustion chamber section after the last air injection.
This area is made in such a way that fumes are guaranteed to remain for more than 2 seconds and their temperature is higher than 850°C, as required by current regulations.
To ensure the temperature is kept in correspondence with the combustion chamber of each line, two auxiliary natural gas burners are installed. They go into operation automatically when the set point temperature (usually 870°C - 900°C) is reached in order to keep the temperatures higher than the above-mentioned legal limit.
3.Waste storage prior to disposal or recovery at authorised plants.
4.Horizontal steam generator.
The boilers are distinguished by the fact that their first radiating section is built into the combustion chamber, whose walls are lined with water pipes protected by refractory material.
The boiler is cleaned by a percussion system that generates vibrations, thus causing the dust deposits to become detached from the exchange surfaces.
The removed dust accumulates on the bottom of the boiler body, and is then transferred to the storage section through a hopper system.
5.Gas treatment line made up of:
6.Storage of light dust and ashes produced by the gas treatment section
7.Thermal cycle for the cogeneration of electricity and thermal energy common to the two lines,
Operation of a new turbine common to the two lines is planned in the final configuration, with the existing one being discontinued, as is installation of a new air condensation system to replace the existing one.
The rated capacity of the new turbine is 32 MW.
The electricity produced is sent to a High Voltage station and from here it will be connected to the HERA-owned Modena Nord station by a newly-built underground long-distance line. Then it will be sold to the national transmission network.
8.Water demineralising plant,
9.Auxiliary units and services.
A draught fan will be installed downstream of the treatment system to keep the entire line under vacuum and convey the treated gases to the chimneys (80 m in height).
Monitoring systems
The two emissions points (chimneys) are monitored according to current regulations:
The plant has obtained UNI EN ISO 14001 and UNI EN ISO 9001:2000 certification
Page updated 4 August 2011